RAPID MIXER GRANULATOR RMG

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Rapid Mixer Granulator (RMG) is intended to attain outstanding mixing and reliable granules at lower in commission cost along with superior efficiency. These granulators have double speed impeller and chopper. It is supply with a particularly intended underneath entry dual speed mixing blade and a side entry high speed chopper blade for performing the individual process.

DESCRIPTION

Machine will be complete with MixingBowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box,Operating Panel and the Control Panel.

MIXINGBOWL:

The Mixing Bowl is cylindrical witha large diameter and flat base. The Top portion of the bowl is conical in shapeto assist circulation of cohesive powders. The Bowl is fabricated from S.S. 316Quality Stainless Steel with all internal and external surfaces polished tomirror finish.

TOPLID

Pneumatically Openable (except RMG50 & 100LTRS) type lid consists of charging hole, air filter and specialtype silicon gasket.

MIXINGBLADE

Mixing blade consisting of two Nos.full and two Nos. half blades specially designed for intense mixing. The anglesof the blades are such that half blades lift the material and full blade pushesthe material. Continuous action of this with the different ingredient immenselymixes thoroughly with homogeneously. Mixing blade assembly is mounted on mainshaft with separate bearing housing which fully eliminate any chance of crosscontamination of product with any lubricants. The upper portion of the housingcontains specially designed Teflon seal along with air purging facility. Lowerstage housing contains bearing alongwith oil seals that make it completely leakproof.

BEARINGHOUSING

The bearing housing of the mainshaft connected to gearbox by means of heavy-duty chain coupling. Chopper bladeassembly consists of a separate baring housing coupled to motor by means offlexible coupling, with Teflon impregnated gland packing and air seals.

GRANULATINGBLADE

A high speed Granulator is insertedhorizontally through the wall of the bowl to assist blending of powder and tobreak the lumps of the products in to granules of required sizes. These lumpsare formed while wet mixing.

DISCHARGEVALVE

Machine has a side discharge outletwith pneumatically operated. The discharge valve is exactly matching theprofile of the intervene bowl with perfect sealing arrangement. Pneumaticcylinder housing is specially designed with swivel type arrangement, whichhelps for easy cleaning. Safety interlocks are provided to discharge valve aswell as top lid with limit switches.

MACHINEBASE

Rigid Machine base frame made fromM.S. Square pipe is designed to accommodate the mixing bowl and the controlpanel. The motor V belt drive and reduction gear are also housed in the frame.The machine base is totally enclosed and removable flush type S.S give accessto motor gearbox and belt drive inside and machine base. Removable S.S. Coverfinished mirroring finish on all side of the machine base frame. Inside of theM.S. base frame duly epoxy painted to avoid any rusting. The bottom of the baseframe duly covered with M.S. Sheet. So that any oil or dust from belt shouldnot fall on the floor.

ELECTRICCONTROL PANEL MAIN PANEL

All the main Circuit likeSwitchgears, Relays, and MCBs etc. will be contained in a S.S. Panel box andkept in Non Flame Proof area.

PROCESSTIMER

SAMS make Process Unit withprogrammable digital timer, auto mode indicating lapsed/balance time etc.

 

OPERATING PANEL

An Operating Panel mounted near the mixing bowl for the easy operation in the case of NON FLP MOTOR. In FLP only Flame Proof Operating unit provided near the Bowl with auto manual switch, Emergency stop and push buttons for main motor, chopper motor Discharge valve open